HB-J6 Intelligent precision mold repair welding machine
HB-J6 intelligent precision cold welding machine (also known as laser welding machine) is a high-precision cold welding machine specially developed by our company in 2018 for welding repair. This machine is the most powerful machine in the market. The power is relatively large, so the welding repair speed is several times that of the traditional welding machine on the market. The J6 intelligent precision cold welding machine is currently the only equipment in China that can realize automatic wire feeding. It can greatly reduce customer operation for welding repair. The difficulty and the speed of welding repair, the machine uses CPU control, to achieve the pulse current and time can be adjusted and stored. Therefore, the optimum welding and welding power can be adjusted according to the characteristics of welding repair and welding defects, so that the precision of the welding machine can reach or exceed the precision of the laser welding machine, and at the same time the speed and flexibility of argon welding. HB-J6 intelligent precision cold welding machine adds resistance welding function and continuous arc welding function to the same type of welding machine. It can better adapt to complex shape workpieces and speed up the repairing speed. It is a kind of production that can reduce production for enterprises. Cost-effective, high-precision intelligent welder
2. Basic technical parameter:
| Model no |
HB-J6 |
| Input power |
1PH 220V±20% -50HZ |
| Power consumption |
10-3500W |
| Instantaneous maximum output power |
>= 70KW |
| Arc welding output |
Single point, automatic, intelligent operation, continuous arc welding, solder resist output |
| Continuous arc welding |
Welding wire 0.2-3.0mm |
| Output current |
Output pulse current 5-200 adjustable |
| Output time |
Output pulse time 5-999 adjustable |
| Automatic interval |
10-999 adjustable |
| Continuous arc welding output current |
5-200 adjustable |
| Resistance welding output |
High frequency 1-10 adjustable, low frequency 1-10 adjustable |
| Argon delay time |
0.9S |
| Wire specification range |
0.2mm-3.2mm |
| Stacker weld thickness |
Any thickness |
| Cooling way |
Fan forced air cooling |
| Machine dimension |
L 500mm×W 270mm×H 420mm |
| Weight |
38Kg |
3. The function of intelligent precision repair cold welding machine:
1.Pulse precision spot welding
2.Continuous pulse spot welding
3.Intelligent operation
4.Continuous arc welding
5.Resistance welding
4. Spot welding features of intelligent precision cold welder:
1. Low heat generation .
Because the welding machine can weld the welding wire to the workpiece in tens of milliseconds (1 second = 1000 milliseconds), the heat transferred to the workpiece is less than that of argon welding (more than a few seconds). Since the temperature of the other substrate region is small, the substrate does not cause problems such as annealing, discoloration, or undercut. When used with our special tungsten needles, each weld pulse produces a weld pool of less than 2 mm3, so the matrix stress is also small. Although a solder joint requires a lot of molten pools, the stress direction of the solder joints is dispersed, and the concentrated stress on the workpiece is also small, so the workpiece deformation after welding is small.
2, welding precision is extremely high
Since the microcomputer chip is used to control the output current and time, the pulse voltage (1-99) and time (1-99) can be adjusted arbitrarily, so the corresponding welding parameters can be set according to different welding compensation requirements, so that the 0.2 mm welding wire is also It can be welded freely to achieve the welding precision of the laser welder.
3, very high bonding fastness
HB-J6 intelligent precision cold welding machine adopts welding technology, which has high welding and bonding strength and achieves the effect of argon welding. It is suitable for various processing methods, and there is no problem of weak bonding and falling off at the weld repair.
4, suitable for a variety of different welding parts
a) Welding repair of depressions, holes and holes in the plane.
b) Slits, grooves and wear marks after wear.
c) Welding repair of corners, ridges and peaks.
d) Soldering of trachoma, pores and undercutting problems after argon welding
e) Welding of stainless steel sheets.
5.precision cold welding machine resistance welding application:
1. For the welding between 0.1-1.2 sheets, the welding of screens and sheets and the welding between screens and screens.
2. When the beginner is unskilled, the welding wire can be pre-placed, which helps to grasp the distance relationship between the tungsten needle, the workpiece and the welding wire.
3. The position of the workpiece to be repaired is too narrow, it is inconvenient to feed the wire with one hand, and the other hand can be welded, the welding wire can be simply fixed, and then continuous welding can be performed, which can effectively improve the working efficiency.
4. For the welding compensation requirements of high flatness and high uniformity of a certain welding position of the workpiece, the welding wire can be pre-welded with the soldering resistance and then continuously welded by arc welding.
5. The welding precision of a certain welding position of the workpiece is required to be high. When any minor undercut is absolutely not allowed, the resistance welding can be used to fix the welding wire around the area to be welded.
6. The characteristics of continuous arc welding of intelligent precision cold welding machine:
The intelligent precision cold welding machine has the function of arc welding, which is very different from the traditional argon arc welding machine. The arcing current is small. The common arcing current of the welding machine on the market is 10A arcing and arc instability, current adjustment. The smaller the arc is, the more difficult it is. The continuous arc welding function of this equipment completely breaks the problem of the small current arcing of the traditional welding machine, so that the current can be smoothly and smoothly arced.
6. HB-J6 type intelligent precision cold welder application range
| Mold industry |
Foundry industry |
Machining industry |
other industry |
| Injection mold |
Stainless steel casting defect repair |
Bearing |
Stainless steel sheet welding repair |
| Die casting mold |
Copper and aluminum casting defect welding |
gears |
Car accessories |
| Copper alloy mold |
Steel casting defect repair |
Hydraulic rod, hydraulic cylinder |
Pressure vessel |
| Aluminum alloy mold |
Ductile iron defect repair |
Valve |
Pump |
| Stamping die |
Gray iron defect welding repair |
Machinery Parts |
Impeller, blade |
7.welding samples:
8. Thin plate welding and argon arc welding comparison:
9.
Comparison with other welders
| name |
Insufficient other welders |
HB-J6 |
| Traditional argon arc welding |
The input energy is large, the welding spot welding impact is large, and the workpiece is easily deformed and undercut after welding. |
The patented technology allows the welder to reduce the arcing time and current several times compared to conventional argon welding. Therefore, the workpiece after welding is not deformed or undercut. |
| Laser welder |
The weld repair workpiece is limited by the welder fixture and the work surface, the speed is slow, the price is expensive, and the degree of bonding is not high. |
High welding flexibility, no need for fixtures and work surfaces, fast speed, low price, high precision welding |
10. Customer site commissioning installation
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